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Water and diesel fuel emulsions containing 13% and 26% water by volume were investigated in a modern diesel engine with relatively early pilot injection, supercharging, and cooled EGR. The heat release from the pilot injection with water emulsions is retarded toward the top dead center due to the poor ignitability, which enables larger pilot and smaller main injection quantities. This characteristic results in improvements in the thermal efficiency due to the larger heat release near the top dead center and the smaller afterburning. With the 26% water emulsion, mild, smokeless, and very low NOx operation is possible at an optimum pilot injection quantity and 15% intake oxygen with EGR at or below 0.9 MPa IMEP, a condition where large smoke emissions are unavoidable with regular unblended diesel fuel. Heat transfer analysis with Woschni's equation did not show the decrease in cooling loss with the water emulsion fuels.

The influence of fuel volatility on the thermal efficiency of premixed diesel combustion was evaluated with three ordinary diesel fuels with different distillation temperature distributions and also with a primary reference fuel with an octane number of 20 (PRF20) as a high volatility fuel. The experiments were conducted on a single-cylinder DI diesel engine for the premixed diesel combustion with a single injection at 11% intake oxygen concentration and conventional diesel combustion with a pilot fuel injection at 21% intake oxygen concentration. With the premixed diesel combustion, the indicated thermal efficiencies with the ordinary diesel fuels were lower than with PRF20 although the shapes of the rate of heat release and the combustion efficiencies calculated from the exhaust gas components were almost unchanged. With the conventional diesel combustion, the indicated thermal efficiencies with the ordinary diesel fuels and PRF20 were similar.

To determine the engine noise reduction methods, an engine noise research was conducted experimentally with a PCCI diesel engine. The engine employed in the experiments was a supercharged, single-cylinder DI diesel engine with a high pressure common rail fuel injection system. The engine noise was sampled by two microphones and the sampled engine noise was averaged and analyzed by an FFT sound analyzer. The engine was equipped with a pressure transducer and the combustion noise was calculated from the power spectrum of the FFT analysis of the in-cylinder pressure wave form and the cross power spectrum of the sound pressure of the engine noise. It is well known that the maximum pressure rise rate is the main parameter related to the engine noise. The PCCI engine was operated at a 1.0 MPa/°CA maximum pressure rise rate to eliminate the effects of the maximum pressure rise rate, and parameters which had the dominant effect on engine noise and combustion noise were determined.

Combustion and exhaust gas emissions of alcohol and vegetable oil blends including a 20% ethanol + 40% 1-butanol + 40% vegetable oil blend and a 50% 1-butanol + 50% vegetable oil blend were examined in a single cylinder, four-stroke cycle, 0.83L direct injection diesel engine, with a supercharger and a common rail fuel injection system. A 50% diesel oil + 50% vegetable oil blend and regular unblended diesel fuel were used as reference fuels. The boost pressure was kept constant at 160 kPa (absolute pressure), and the cooled low pressure loop EGR was realized by mixing with a part of the exhaust gas. Pilot injection is effective to suppress rapid combustion due to the lower ignitability of the alcohol and vegetable oil blends. The effects of reductions in the intake oxygen concentration with cooled EGR and changes in the fuel injection pressure were investigated for the blended fuels.

To evaluate the relation between the intake air temperature (Tair-in), low temperature heat release (LTHR) and high temperature heat release (HTHR), a supercharged 4-cylinder engine with intake air heating, high compression pistons and a pressure transducer in each cylinder was introduced Eleven pure hydrocarbon components were blended into 23 different model fuels, labeled BASE MC01-MC11, and K01-K11. BASE is a mixture of equal proportion of each of the 11 pure hydrocarbons. The difference between MC series and K series fuels is in the amount of pure hydrocarbon added to the BASE: 6.5vol% for MC series fuels and 17.5vol% for K series fuels. Engine tests were performed with BASE and MC01-MC11 fuels at Tair-in=50°C (IMEP 530kPa), 80°C (IMEP 420kPa), and 100°C (IMEP 380kPa).

Low temperature heat release (LTHR) in HCCI combustion changes according to fuel chemical composition and engine test conditions. In this study 11 pure hydrocarbon components were blended into 12 different model fuels to evaluate the effects of fuel composition on LTHR heating value, LTHR CA50 (crank angle at 50% completion of LTHR), high temperature heat release (HTHR), and engine performance. From the heat release analysis of the test data from a supercharged 4-cylinder engine, it was determined that the HTHR CA50 (crank angle at 50% completion of HTHR) was strongly indicative of combustion stability and maximum rate of pressure rise. Moreover, the functional dependence of HTHR CA50 on LTHR heating value and LTHR CA50 was quantified. Test fuels denoted MD05, Base, MC05 and MX05 were prepared by adding 5.2vol%, 9.3vol%, 15.0vol%, and 18.2vol% of n-hexane, respectively, to a blend of 10 pure hydrocarbons.

A supercharged 4-cylinder engine was introduced to evaluate how fuel properties affect engine combustion and performance in homogeneous charge compression ignition (HCCI) operation. In this study, choosing from 12 hydrocarbon constituents, model fuels were mixed to have the same distillation but different octane numbers (RON=70, 80, 92). For each fuel, RON distribution against distillation is same to keep the same octane number in cylinder vapor during the air-fuel compression process. To confirm the appropriateness of model fuels and test procedures, regular gasoline (RON=90) was also included. From the combustion analysis it was clear that the low temperature heat release depends on fuel characteristics. RON92 fuel has a small low temperature heat release, and a high temperature heat release combusts slowly.

A study was performed in which the effects on the regulated emissions from a commercial small DI diesel engine were measured for different refinery-derived fuel blends. Seven different fuel blends were tested, of which two were deemed to merit more detailed evaluation. To investigate the effects of fuel properties on the combustion processes with these fuel blends, two-color pyrometry was used via optically accessible cylinderheads. Additional data were obtained with one of the fuel blends with a heavy-duty DI diesel engine. California diesel fuel was used as a baseline. The fuel blends were made by mixing the components typically found in gasoline, such as methyl tertiary-butyl ether (MTBE) and whole fluid catalytic cracking gasoline (WH-FCC). The mixing was performed on a volume basis. Cetane improver (CI) was added to maintain the same cetane number (CN) of the fuel blends as that of the baseline fuel.

In order to clarify the effect of each gasoline component on engine performance during warm-up, changes in the air-fuel ratio and quantity of wall flow (liquid gasoline on the induction port) were measured using ordinary gasolines and model gasolines consisting of a blend of several hydrocarbons and MTBE (methyl-tertiary-butyl-ether). The unburned air-fuel mixture in a combustion chamber was sampled via a solenoid valve and analyzed by gas chromatography to investigate the vaporization rate of each component. The results show that MTBE has an important effect on driveability because it contains oxygen and easily vaporizes, resulting in a lean mixture in the transient state. The popular driveability index, T50 (50% distillation temperature), does not provide an adequate means of evaluating MTBE-blended gasoline.

Valve deposits in gasoline engines increase with time, absorbing fuel during acceleration and releasing fuel during deceleration. Valve deposits insulate the heat release from the cylinder and this phenomenon is the cause of bad fuel vaporization. In this way, the deposits greatly affect the driveability and exhaust emissions. Using a 3.OL MPI(Multipoint Injection) engine, we measured the quantity of fuel that deposits at the intake port, and the throttle response (using a wall-flow meter made by Nissan Motor Co.1), 2) to study the deposits effect on driveability and exhaust emissions at a low temperature. The deposits were formed on the intake valve surface (about 8.0 on the CRC deposit rating scale) through 200 hours of laboratory engine stand operation. At low temperature, C9 and C10 hydrocarbons tend to stick to the intake port surface and intake valve as “wall-flow”; this is one cause of bad driveability.